Home Products Filtration plant
On the basis of commercially available enterprise filter holders manufactured filtration units of various modifications, which are equipped with electric pumps and shut-off and control valves. Automatic filtration units are equipped with electronic sensors and a control unit.
The use of installations allows to coordinate the work of individual technological units, to exclude the influence of the human factor on the critical points of filtration, to avoid water hammer and to save on consumables.
APPOINTMENT
Filtration units are designed for filtration of food and non-food liquids compatible with filter element material and stainless steel.
DESIGN AND PRINCIPLE OF OPERATION
Filtration units are a prefabricated structure, made of stainless steel and consist of one or more filter holders, electric pump and shut-off and control valves mounted on a single frame. The filtered medium enters the inlet pipe of the installation and through the shut-off valve into the suction pipe of the centrifugal electric pump which pumps it through the filter holder(Li) with cartridge filter elements installed in them. To adjust the performance and pressure, there is a bypass line circuit with an adjusting valve.
Automatic filtration units are composed of an electronic frequency controller (phase inverter) to control the pump, pneumatic hydraulic compensator and electronic sensors. The unit can operate in constant pressure or constant flow at the outlet. The presence of a pneumatic hydraulic compensator allows damping the water hammer at the start and stop of the pump, which has a positive effect on the operation of not only the entire filtration system, but also the equipment standing before and after it. The level sensor controls the presence of liquid in the supply line (to protect the pump from "dry" running). There are additional options for completing automatic installations.
Basic modifications of the units are provided in the manufacture. The complete set at the request of the Customer is possible.
TECHNICAL PARAMETERS
|
Installation grade |
Brand of filter holders as part of the unit. |
Number of filter elements in one holder and their height |
Diameter of inlet and outlet fittings, mm. |
Nominal water capacity, m3 / h |
|
UF-N-0,5-2001 |
DFP-201-250 |
1 х 250 |
25 |
0,5 |
|
UF-N-1-2001 |
DFP-201-500 |
1 х 500 |
25 |
1 |
|
UF-N-1,5-2001 |
DFP-201-750 |
1 х 750 |
32 |
1,5 |
|
UF-N-3-2001 |
DFP-203-500 |
3 х 500 |
32 |
3,0 |
|
UF-N-4,5-2001 |
DFP-203-750 |
3 х 750 |
32 |
4,5 |
|
UF-N-5-2001 |
DFP-205-500 |
5 х 500 |
50 |
5,0 |
|
UF-N-7,5-2001 |
DFP-205-750 |
5 х 750 |
50 |
7,5 |
|
UF-N-12-2001 |
DFP-208-750 |
8 х 750 |
50 |
12,0 |
|
UF-N-16-2001 |
DFP -208-1000 |
8 х 1000 |
50 |
16,0 |
|
UF-N-18-2001 |
DFP-212-750 |
12 х 750 |
50 |
18,0 |
|
UF-N-24-2001 |
DFP-212-1000 |
12 х 1000 |
50 |
24,0 |
|
UF-N-27-2001 |
DFP-218-750 |
18 х 750 |
80 |
27,0 |
|
UF-N-36-2001 |
DFP-218-1000 |
18 х 1000 |
80 |
36,0 |
POSSIBLE OPTIONS FOR AUTOMATED INSTALLATIONS
|
Option |
Description |
|
Mode selection |
The units can operate both in constant flow mode and in constant pressure mode of the product at the output |
|
Information about the unit operation |
During the operation of the unit, the controller displays information about the operating mode, performance, pressure drop on the filters, the status of the filters of each stage. In the case of full automation, the integrity of filter elements in the filters can be automatically monitored. |
|
Automated start-up |
Automatic air release from holders, |
|
Flushing the system with product |
The presence of an additional collector under the main line, which allows you to alternately wash the stages of the filtered product installation in the recirculation mode. |
|
"Doge" product residues in the line |
The presence of a special filter and a compressed gas supply system that allow the removal of product residues from the Installation by pressing with compressed air/nitrogen through a special filter into the line. |
|
Washing the unit with cleaning solutions and water. |
The presence of two additional collectors under and above the main line, which allow alternately to wash the stages of the installation with water, cleaning solutions, as well as the filtered product in the recirculation mode. The supply line of water and solutions is equipped with a pump and two additional filters that allow washing the main centrifugal pump with water or detergent solution, washing the 1st stage with a washing solution or water, counterflow, washing the 2nd stage with a washing solution or water direct flow, washing the filter "dozhima" with a washing solution or water direct flow, removing water and solutions from the installation, washing the filters of the first and second stage with a direct current of the product. |
|
Steaming |
The presence of a steam supply line equipped with a special filter, which allows the steaming of the pump, steaming of the 1st and 2nd stages, steaming of highways. |
|
Full automation of Installation |
All valves are pneumatically controlled And switch automatically according to the program selected by the operator. |
|
Periodic automatic regeneration of filters in cascades. |
A series of installations in which parallel operation of several filters with periodic automatic regeneration of filters in one of the parallel branches is provided is developed. |
DESIGNATION OF LEVELS OF AUTOMATION IN MARKING OF FILTER UNITS
|
Code |
Description |
|
0 |
Manual control |
|
1 |
Automatic maintenance of outlet pressure |
|
2 |
Automatic maintenance of the outlet pressure or flow rate, output of the parameters of the unit to the controller display: flow, pressure drops at the stages, the state of the filter elements. |
|
3 |
All code 2 + automatic air release from the holders at start-up. |
|
4 |
All code 3 + automatic control of all valves. |
|
5 |
All code 4 + the ability to control a computer network or the INTERNET |
MARKING OF THE FILTRATION INSTALLATIONS
|
UF |
N |
V |
KYXX |
|
Product type: Filtration Plant |
Number of stages, stages of filtration |
Capacity in m3 / h |
K-material code, Y-level of automation, XX-model number according to CD |
|
Example of designation: UF-2-5-2101 Filtration unit, two-stage, capacity of 5 m3/h, stainless steel having 1 level of automation, i.e. with automatic maintenance of the outlet pressure, 1st modification. |
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