Home Industry solutions Food industry Beverage filtration
The use of microfiltration in the production of low-alcohol and non-alcoholic products can significantly improve the quality of beverages, increase their rozlivostoykost, avoid ingress of mechanical impurities in the products produced.
It is advisable to install a fine filter as close as possible to the point of use of the bottling machine.
There are three options for equipment placement:
- After the saturator. This option can be realized if the filling machine is equipped with a buffer tank and the back pressure is maintained in the line.
- Before the saturator, but after the pump of the saturator, if back pressure is not supported in the line and there is a possibility of destruction of coherent carbon dioxide.
- Before the saturator pump, when serving non-carbonated drink. In this case, the system is equipped with a filtration unit.
When using the pressure generated by the saturator pump, it is proposed to use a one or two-stage filtration system. The choice of filter housings is determined by the performance of the line.
HOUSING EQUIPMENT
A wide range of filtration systems of the "CASCADE" series, designed to work in bottling lines with a capacity from 1.5 to 18 thousand bottles per hour and for soUFenir filling stations, are proposed.
Filtration units can be of one-, two- or three-stage execution and equipped with a pump to provide the necessary pressure and complete development of the service life of the filter elements. Pump binding provides a bypass line with the ability to smoothly adjust the performance of the filtration system and pressure drop across the filter elements.
Filtration units are also available, equipped with an electronic control unit that allows automatic monitoring of the filtration process. The basic version provides for the automatic maintenance of a predetermined pressure at the outlet of the filtration system and the control of the presence of liquid in the supply pipeline (protection against dry operation).
Additional features:
At the request of the Customer, the level of automation can be expanded by controlling the degree of blocking of filter elements at each filtering cascade, taking into account the life of filter elements, a graphic display of the filtering process, etc.
Technical Specifications for Basic Installations
|
Installation Mark |
Mark the filter housings in the installation |
The number of filter elements in one housing and their height |
Diameter of inlet and outlet nozzles, mm. |
Nominal reason, m3/hour | ||
|---|---|---|---|---|---|---|
|
UF-N-0.5-2001 |
DFP-201-250 |
1 x250 |
25 |
0.5 |
||
|
UF-N-1-2001 |
DFP-201-500 |
1 x500 |
25 |
1 |
||
|
UF-N-1,5-2001 |
DFP-201-750 |
1 x750 |
32 |
1.5 |
||
|
UF-N-3-2001 |
DFP-203-500 |
3x500 |
32 |
3.0 |
||
|
UF-N-4.5-2001 |
DFP-203-750 |
3x750 |
32 |
4.5 |
||
|
UF-N-5-2001 |
DFP-205-500 |
5x500 |
50 |
5.0 |
||
|
UF-N-7.5-2001 |
DFP-205-750 |
5x750 |
50 |
7.5 |
||
|
UF-N-12-2001 |
DFP-208-750 |
8x750 |
50 |
12.0 |
||
|
UF-N-16-2001 |
DFP-208-1000 |
8x1000 |
50 |
16.0 |
||
|
UF-N-18-2001 |
DFP-212-750 |
12x750 |
50 |
18.0 |
||
|
UF-N-24-2001 |
DFP-212-1000 |
12x1000 |
50 |
24.0 |
||
|
UF-N-27-2001 |
DFP-218-750 |
18x750 |
80 |
27.0 |
||
|
UF-N-36-2001 |
DFP-218-1000 |
18 x1000 |
80 |
36.0 |
||
|
Marking |
||||||
|
UF |
N |
V |
KYXX |
|||
|
Product Type: Filtration Installation |
Number of cascades, filter stages |
Ave in m3/hour |
K - material code, Y-level of automation, XX-model number according to the CD |
|||
|
Filter Element |
Brief Description |
Assignment |
|---|---|---|
|
ECOSTEK EFP-404 brand |
Corrugated, based on fiberglass. They provide clarification and microbiological cleaning of beverages. Can withstand CIP-washing when temperature up to 90°C and steam sterilization. |
Used in pre-filtering |
|
ECOPLAST-RE EFP-101 brand |
The deep, the most well-regenerated, have a rigid multi-layer porous structure (i.e., in a single filter, a conditional prefilter and filter). Lint removal is excluded. Chemically resistant in alkaline and acid environments. Operating temperature up to I00С. |
To filter clear colored drinks, opalescent juice-containing drinks |
|
ECOPLAST-F EFP-100 brand |
Deep, regenerable, have a rigid multi-layer porous structure (ie, in the same filter, conditionally prefilter filter). Lint removal is excluded. Practically absolute chemical resistance. Operating temperature up to 150°C. |
To filter clear unpainted drinks |
|
ECOPLEN-F EFP-400 brand |
Corrugated, based on a fluoroplastic filter film — 4. Lint removal is excluded. Almost absolute chemical resistance. The large surface area provides a high service life. Working temperature is 120°C. |
For «polishing» filtering transparent unpainted drinks |
The life of the filter elements largely depends on the correctness of the choice of filtration system (selection of materials and filtration ratings).
FILTRATION OF SUGAR SYRUP
For mechanical and sedative filtering of sugar syrups, the settings of the brand "CASCADE" are used. As a coarse filter, ECOSTIL elements based on stainless mesh or ECOPLEN elements based on polyethylene are used. Clarifying and providing filtering is carried out with the help of EKOSTEK elements based on fiberglass and membrane elements of the brand EKOPOR.
ADDITIONAL OBNINSK FILTERS GROUP IN THE LIQUE-VODOROCHNOY INDUSTRY SOLVES THE FOLLOWING TASKS:
- Filtration of alcohol during acceptance from transport tanks or alcohol storage
- Filtering sorting in order to remove particles of activated carbon that have migrated from coal columns (barrier filter);
- Filtration of the ingredients before serving in the finishing tanks in the production of vodka;
- Filtration of water or water-alcohol mixture when rinsing bottles in recycling mode;
- Filter pure marriage;
- Filtration of steam for the regeneration of activated carbon and other technological purposes.
Hygienic certificates for use in the food industry have been obtained for all products.
All specifications for filtration equipment are coordinated with VNIIPBT. Products are recommended for use in the food industry.